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On this section, I will attempt to document what's going on with my CJ powerplant. I'm trying to get the thing a new heart. I originally bought a wrecked 1989 Chevy c1500 pickup, it had a 305 vortec motor that was (supposedly) recently rebuilt...well, after I got it out of the pickup (thanks to my patient, loving wife for not killing me with that hunk of junk truck sitting in the front of the house for so long while I tried to get the thing out of there!) I put it on the motor stand and began to work on it. I decided to do a complete teardown and check things over because I knew it was going to have rust in it and would need new rings and to get the cylinders honed... well, after doing the hone job and measuring, I found out that the number 1 cylinder was out of spec by enough that it concerned me...so I took the motor and heads and everything down to a shop in Harrison, AR to have a machine specialist work it over in the tank and then bore it out.
2-3 months went by, so I called the guy and asked him what the situation was, and he told me the news.... :( that motor had a big ugly crack in the block... it was pasted over with jb weld so I didn't see it when I bought it ....UGH!!!!!! SO, that whole project was a scrap and I was out 1000 bucks. Live and learn... but yeah I was (and still am, a little) seriously ticked that I wasn't given that information from the people I bought the truck from in the first place. Fool me once...
Ok, so a few months, maybe a year goes by and I'm trying to figure out what to do with a motor replacement for the CJ, then started reading about how the most popular swap right now for the last few years has been the venerable 5.3L Chevy Vortec... I wasn't sure I wanted to tackle something with fuel injection, but after doing the research I figured I may as well do it, because I'd be spending as much if not more to do the other way.
The trick to this deal is to find a wrecked vehicle that you can hear run (if possible) or at least get some kind of warranty on. Also, these motors go for dirt cheap on ebay because they're so plentiful. Ok, so I found a deal on a 5.3L (325 c.i.d.) Chevy Vortec motor that was in a wrecked 2001 Suburban (2wd)... it came with the full electrical harness for the motor AND the 4L60e transmission. SWEET! I was wanting to put a 700R4 in this Jeep with a v8 anyway, and the 4L60e is the electronically controlled version of that same transmission.
Please note: if you're attempting to do this project or something similar, you don't have to follow the order in which I'm doing things (i.e. step 1, step 2, etc..as the menu above shows). And I wouldn't suggest you necessarily follow what I actually have done with anything here, I'm only documenting this stuff in hopes that it may help fellow Jeepers with their ambitious projects and to provide a means of showing you all what NOT to do in some circumstances, or how you may be able to do something better. I did these "steps" because it is just what I wanted to work on at the time... so, there is no particular order in which you need to do this stuff, just to be clear. :)
(UPDATED as of 8-5-11)
OK, this is the list of things that I can think of as of the date in red above, that I HAVE to obtain and/or do for this swap to be completed.
List of things to GET for the swap:
List of things to DO for the swap:
- get the motor wiring harness figured out (with lots of help from Brendan Patten at www.lt1swap.com!)
- finish running the fuel lines (from the pump to the motor rail, then from the return rail to the return hard line)
- wire the power to the fuel pump
- weld nuts into the headers so I can screw in the O2 sensors in
- plumb the transmission cooling lines
- plumb the radiator hoses
- plumb the power steering system
- setup a carrier bearing for an intermediate steering shaft to get around the motor to the power steering box
- fix the passengers rear brake line at the shoes (there's a leak coming from that system somewhere and before I fill and bleed the brakes I need to get that checked out)
- put a hole in the transmission cover plate so that the new Lokar shifter will fit through and so I can mount the boot to it
- get some kind of lifted hinge setup so the motor has adequate ventilation, I got some ideas on this...and they DON'T involve louvers :)
- get this stinking thing back on the ROAD/TRAIL!
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